Top Drive and Casing Connection
Alignment
Risk of thread damage during top drive casing running operations depends on
several variables. Rig shifting during the drilling operation and pipe
curvature both cause casing connection thread misalignment. Casing connection
designs are expected to exhibit differing sensitivities to a given
misalignment. Therefore, casing running operations are expected to exhibit
various sensitivities to bending loads; however, we believe that taking a
proactive approach to preventing problems is a high value activity.
Casing connection threads are most vulnerable to damage during initial
engagement and disengagement when thread ‘corners’ can contact. Rig and
connection axis misalignment can apply bending loads to connection threads
during stabbing and makeup. Similarly, when nubbins are used to grip the
casing, even moderate rig misalignment generates large side loads when the top
drive is at the rig floor to disengage the nubbin from the casing box. Both
cases contribute to premature thread wear and increase the chance of damage.
The need for articulation was first recognised during a premium casing running
operation using a top drive and nubbin arrangement that locked the casing onto
the top drive quill axis. Computer monitoring of connection make up in that
application identified potential problems for casing of 7 inch and larger
diameter. When connections were broken out for inspection approximately 20% of
the 7 inch and nearly all the 9 5/8 inch samples had sustained thread damage.
Engineering investigation identified bending loads during thread engagement as
most probably cause of the observed damage.
As a diagnostic task, a set of power tongs was rigged in and the top of the
pipe was allowed to translate freely. The connection threads were free to align
with each other and damage problems ceased immediately. Identical connections
were subsequently made-up successfully on the same rig using a casing running
tool with an integrated articulation capability.
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